Why shop floor management breaks down on paper
Whiteboards, binders, and end-of-shift spreadsheets were never built to keep up with a running line. When the numbers arrive late, the daily meeting turns into a debate about data instead of a plan to fix the problem:
- Performance boards are hours out of date by the time anyone reads them
- Stop causes get lost between shifts
- Quality checks and SOPs live in binders nobody can search
- Improvement actions are agreed on and then forgotten
The result is reactive management and a continuous improvement process that stalls before it starts.
What shop floor management software changes on your floor
Factbird collects production data automatically, gives operators a simple way to add the context, and puts the same live numbers in front of everyone from the line to the head office. Daily meetings start from facts, and issues turn into tracked actions.
Factbird’s shop floor management software
Get one shared view of production without disrupting your operations. Factbird connects to the equipment you already have and scales from one line to every site.
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Plug-and-play data
Connects to existing infrastructure without system overhauls or IT projects.
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Global alignment
Everyone from operators to executives sees the same data at the same time.
Secure data
Advanced encryption ensures maximum protection for your production data.
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Fast installation
Install in under an hour per line without stopping production.
Productivity improvements in the first 90 days with Factbird
Benchmarks are drawn from 372 production lines.
Shop floor management features that drive results
Leading manufacturers have been using Factbird since 2016 to reduce downtime and increase productivity.
See how you’re doing, in real time
Know how production is tracking, from the shop floor to the executive suite. Check batch performance against targets and act with confidence because you know the facts.
One operator interface that keeps it all on track
Guide operators through the shift by showing what’s critical now, progress as it happens, and the next steps to stay ahead. Production runs smoothly and the data stays reliable.
Replace paper checks with guided digital workflows
Turn paper-based quality checks into guided digital workflows with eSignatures, audit trails, and traceable records, so documentation is always audit-ready.
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Ease the reporting burden
Simplify the process for your team on the factory floor. Operators communicate stop causes using one standard set of categories across lines and sites, so you get rich data that helps you pinpoint root causes.
Empower your team with real-time support
Operators use Andon to signal urgent needs, and technicians prioritize tickets by urgency. Notifications go out by SMS or email, follow your escalation roles, and match your shift schedules.
Help your team solve problems and improve faster
Digitize PDCA problem solving. Factbird Action Plans connect production analysis to action while engaging your team and helping departments connect via task management.
Frequently Asked Questions
What is shop floor management software?
Shop floor management software gives production teams one place to see and run daily operations. It collects live data from your lines, such as output, downtime, and OEE, and adds the tools teams use to act on it: stop-cause registration, quality checks, Andon calls, and action plans. It replaces whiteboards, paper forms, and end-of-shift spreadsheets.
How is Factbird different from an ERP or MES?
Your ERP plans orders and tracks materials. Factbird shows what is actually happening on the line, minute by minute, and helps operators and supervisors act on it. The two work together: Factbird integrates with ERP systems such as SAP and Microsoft Dynamics 365 to share product details and batch numbers.
Can Factbird work with older equipment?
Yes. Factbird® DUO and other Factbird edge devices retrofit onto legacy machinery without expensive upgrades or infrastructure overhauls. Newer lines can connect through existing PLCs.
How quickly will we see results?
Most customers see useful data within hours of installation, and real improvements follow within weeks as teams act on recurring losses. Based on customer data, manufacturers using Factbird improved OEE by an average of 9 points and productivity by 19% within the first 90 days.
How many users can access it?
All of them. Factbird includes unlimited user access, so operators, supervisors, maintenance, quality, and management all work from the same data.
Trusted by hundreds of manufacturers.
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